Product Export Guide

How to Export Auto Parts from India — Complete Guide

Published 23 February 20262,608 words13 min read

By XIMPEX Research Team

How to Export Auto Parts from India — Complete Guide

India is one of the world's largest auto component manufacturers, exporting $6.65 billion worth of auto parts in 2024-25 under HS heading 8708 alone. Add related categories like engines (8407/8408), tyres (4011), and electrical equipment (8511/8512), and India's automotive component exports exceed $10 billion. The Indian auto component industry supplies to every major global automaker — from Ford and GM to BMW, Toyota, Volkswagen, and Hyundai.

For MSME exporters, auto parts represent a high-value, repeat-order business. Once you qualify as an OEM (Original Equipment Manufacturer) or Tier-2 supplier to a global automaker, orders are typically multi-year contracts with predictable volumes. India's competitive advantages include a vast skilled workforce, competitive manufacturing costs (30-40% lower than developed markets), proximity to raw materials (steel, aluminium, rubber), and a well-established supplier ecosystem centred around automotive clusters.

India's Auto Parts Export Landscape

India exported $6.65 billion in auto parts (HS 8708) in 2024-25, up from $6.07 billion in 2022-23 — a 9.6% increase. The sector peaked at $7.20 billion in 2023-24 before moderating.

HS Code Category 2024-25 Exports (USD Million) Share
870899 Other parts and accessories $3,567.8 53.6%
870840 Gear boxes and parts thereof $668.1 10.0%
870850 Drive axles with differentials $667.5 10.0%
870894 Steering wheels, columns, boxes $278.3 4.2%
870880 Suspension and shock absorbers $276.1 4.1%
870892 Silencers and exhaust pipes $276.1 4.1%
870829 Other body parts and accessories $234.9 3.5%
870870 Wheels, parts, and accessories $167.9 2.5%
870810 Bumpers and parts $144.0 2.2%
870895 Safety airbags and parts $127.1 1.9%

The catchall category "other parts and accessories" (870899) at $3.57 billion includes engine parts, brake components, clutch assemblies, and various castings/forgings that don't fall into specific HS subheadings. Gear boxes ($668M) and drive axles ($668M) are the two largest specific categories.

India Auto Parts Export Trend

Where Indian Auto Parts Are in Demand

India's auto parts reach virtually every major automotive manufacturing region in the world. North America is the dominant destination, with the USA and Mexico together forming the largest corridor — driven by Indian suppliers integrating into the US-Mexico automotive manufacturing ecosystem. European OEMs, particularly in Germany and Italy, source precision machined parts, castings, and forgings from India. Southeast Asian markets like Vietnam, Thailand, and Indonesia reflect Japanese automakers sourcing from India for their regional assembly plants.

The geographic spread reveals India's deep integration into global automotive supply chains. OEM (original equipment manufacturer) orders tend to be concentrated in mature automotive markets with established assembly operations, while aftermarket demand is more geographically diverse, spanning Africa, the Middle East, and Latin America.

Want the full country-by-country breakdown? See exact export values, growth rates, tariff rates, and market attractiveness scores for every destination in our detailed data pages. View Auto Parts export data by country →

Manufacturing Clusters

Pune-Nashik Corridor (Maharashtra)

  • India's largest auto component cluster
  • Suppliers to Tata, Bajaj, Force Motors, Mercedes-Benz India
  • Strong in forgings, castings, machined components

Chennai-Hosur Belt (Tamil Nadu-Karnataka)

  • Suppliers to Hyundai, Ford (legacy), Renault-Nissan, BMW, Daimler
  • Specialises in powertrain, electronics, rubber components
  • Home to Sundaram Fasteners, Brakes India, India Pistons

NCR-Gurugram-Manesar (Haryana)

  • Maruti Suzuki supplier ecosystem (India's largest OEM)
  • Hero MotoCorp supplier base
  • Sheet metal, rubber parts, electrical components

Rajkot-Ahmedabad (Gujarat)

  • Engine components, forgings, castings
  • Strong aftermarket parts manufacturing
  • Cost-competitive for volume production

HS Code Classification

All auto parts fall under HS heading 8708. Classification at the 6-digit level depends on the vehicle system:

6-Digit Code Vehicle System Examples
870810 Bumpers and parts Front bumpers, bumper brackets
870821 Safety seat belts Three-point belts, pretensioners
870829 Other body parts Door panels, fenders, hoods
870830 Brakes and servo-brakes Disc brakes, brake pads, ABS units
870840 Gear boxes Manual/auto transmissions, parts
870850 Drive axles Differentials, half-shafts, CV joints
870870 Wheels and parts Alloy wheels, wheel caps, hub caps
870880 Suspension Shock absorbers, struts, springs
870891 Radiators and parts Engine radiators, intercoolers
870892 Silencers/exhaust Mufflers, catalytic converters, pipes
870893 Clutches and parts Clutch plates, pressure plates
870894 Steering Steering columns, racks, pumps
870895 Safety airbags Driver/passenger airbags, inflators
870899 Other parts Engine brackets, mounts, miscellaneous

Critical classification issue: Many auto parts can be classified under multiple headings. A rubber seal could fall under HS 4016 (rubber articles), 8708 (auto parts), or 8484 (gaskets). The General Interpretive Rules specify that parts identifiable as being for a specific machine are classified with the machine — so an engine gasket for a car should be classified under 870899, not 8484.

Use the HS Code Finder for accurate classification.

Quality Standards and Certifications

Mandatory Standards

  • IATF 16949 — The automotive quality management system standard, mandatory for all OEM suppliers globally. This is the entry ticket to the auto parts export business. Based on ISO 9001, with additional automotive-specific requirements for defect prevention, waste reduction, and supply chain management.
  • ISO 9001:2015 — Base quality management system, minimum requirement
  • ISO 14001 — Environmental management system, increasingly required by European OEMs

Product-Specific Standards

Standard Scope Required By
FMVSS (Federal Motor Vehicle Safety Standards) Safety-critical parts for US market US DOT/NHTSA
ECE Regulations (UNECE) Safety and environmental standards EU and 50+ countries
JIS Standards Japanese Industrial Standards Japanese OEMs
AIS Standards (India) Automotive Industry Standards Indian homologation
REACH/RoHS Chemical/substance restrictions EU market

OEM-Specific Requirements

Every major automaker has additional supplier requirements:

  • Toyota — Toyota Supplier Quality Assurance Manual (SQM)
  • Volkswagen Group — Formel Q (quality capability assessment)
  • BMW — Part-specific quality agreements
  • GM — BIQS (Built-In Quality System)
  • Ford — Q1 Award certification

Testing and Validation

Auto parts require extensive testing before production approval:

  • PPAP (Production Part Approval Process) — Standard 18-element submission package
  • Material testing — Tensile strength, hardness, chemical composition
  • Dimensional validation — CMM (Coordinate Measuring Machine) reports
  • Endurance/fatigue testing — Cyclic loading tests per OEM specifications
  • Salt spray testing — For corrosion resistance (typically 480-720 hours)
  • Environmental testing — Temperature cycling (-40°C to +120°C), humidity, vibration

Testing Laboratories and Costs

NABL-accredited labs that handle auto parts testing in India include ARAI (Automotive Research Association of India, Pune), ICAT (International Centre for Automotive Technology, Manesar), and the NATRiP centres. ARAI is the most widely recognised for homologation and PPAP-level testing — their turnaround time for a full PPAP validation package (material, dimensional, endurance) is typically 4-8 weeks, with costs ranging from Rs 1-5 lakh depending on the component complexity. Private labs like TÜV India, SGS India, and Bureau Veritas also offer automotive testing accredited to IATF and OEM-specific protocols. For EMC (electromagnetic compatibility) testing of electronic auto parts, SAMEER (Society for Applied Microwave Electronics Engineering and Research) in Mumbai and Chennai is the primary facility. Budget 8-12 weeks for a complete first-article test cycle, including material characterisation, dimensional validation, and endurance testing. OEMs increasingly require test reports from labs with A2LA or DAkkS accreditation for international acceptance — verify your lab's accreditation status before commencing testing.

Packaging and Labelling

OEM Packaging

  • Returnable containers — Many OEMs specify reusable plastic containers with specific dimensions
  • Anti-corrosion packaging — VCI (Vapour Corrosion Inhibitor) wrapping for machined surfaces
  • Foam/bubble cushioning for precision components
  • RFID/barcode labels with part number, quantity, lot number, production date, supplier code

Aftermarket Packaging

  • Individual blister packs or printed cardboard boxes
  • Brand labelling with part number cross-reference (OEM equivalent)
  • Safety warnings and installation instructions
  • EAN/UPC barcodes for retail distribution

Labelling Requirements

  • USA: Country of origin ("Made in India"), DOT certification marks for safety parts. Aftermarket parts must comply with FMVSS marking where applicable, and the Magnuson-Moss Warranty Act prohibits misleading "OEM equivalent" claims without substantiation.
  • EU: ECE approval marks, "e" mark with country code, REACH substance declarations. From 2024, the EU Deforestation Regulation may affect rubber-based auto parts — verify compliance for components containing natural rubber.
  • Middle East (GCC): GSO (Gulf Standardization Organization) marking, conformity certificates from accredited bodies, Arabic-language labelling for aftermarket retail packaging. Saudi Arabia's SASO and UAE's ESMA require additional type-approval for safety-critical parts.
  • All markets: Part number, manufacturer code, batch/lot traceability

Pricing Strategy

Component Type FOB Price Range Typical Margin
Castings (iron/aluminium) $1-$15/kg 15-25%
Forgings (steel) $2-$20/kg 12-20%
Machined components $5-$100/piece 18-30%
Sheet metal stampings $1-$30/piece 10-18%
Rubber components $0.50-$20/piece 20-35%
Gear boxes/assemblies $50-$500/unit 15-22%
Brake components $5-$50/set 18-25%
Aftermarket parts OEM price × 0.4-0.6 25-40%

OEM vs. Aftermarket pricing: OEM parts are priced on a cost-plus basis negotiated during RFQ (Request for Quotation). Aftermarket parts are priced at 40-60% of OEM retail price — lower than OEM but significantly higher margins due to no OEM compliance overhead.

Logistics

Shipping

  • Ocean freight for regular production orders (containers, RORO for large assemblies)
  • Air freight for emergency/line-down situations (automakers will pay air freight to avoid production line stoppages — $5-15/kg)
  • Rail + sea from inland clusters (Pune/Nashik to JNPT, NCR to ICD)

Transit Times

  • JNPT to USA East Coast: 28-35 days
  • Chennai to Germany: 20-26 days via Suez
  • JNPT to Mexico (Veracruz): 30-38 days
  • Chennai to Thailand/Vietnam: 10-14 days

Freight Costs (Indicative)

  • 20-ft container to USA: $2,500-$4,500
  • 40-ft container to Europe: $3,000-$5,500
  • Air freight (emergency): $5-$12 per kg

Supply Chain Considerations

  • OEMs expect Just-In-Time (JIT) delivery capability — maintain buffer stock at destination or in bonded warehouse
  • VMI (Vendor Managed Inventory) — Some OEMs require suppliers to manage inventory at their facility
  • Kanban systems — Standard for Toyota and Japanese OEM supply chains

Documentation

  1. Commercial Invoice (per piece pricing, HS code, country of origin)
  2. Packing List (with lot/batch traceability)
  3. Bill of Lading
  4. Certificate of Origin (CEPA for UAE, GSP for EU, standard for USA)
  5. Material Test Certificates (chemical composition, mechanical properties)
  6. PPAP Documentation (as required by buyer)
  7. Dimensional Inspection Reports
  8. IATF 16949 Certificate
  9. REACH/RoHS Declarations of Conformity (for EU)
  10. Shipping Bill (via ICEGATE)
  11. Insurance Certificate

Government Incentives

  • PLI Scheme for Automotive — Production-linked incentives for advanced automotive technology components (ACC batteries, motors, hydrogen fuel cells)
  • AMAS (Automobile Mission Plan) — Government vision for $300 billion automotive industry by 2026
  • RoDTEP — 0.5-2.5% of FOB value
  • Duty Drawback — 1-3% for auto components
  • EPCG Scheme — Duty-free import of capital goods against export obligation
  • ACMA support — Automotive Component Manufacturers Association provides market access, buyer-seller meets, and technical support
  • RoDTEP specifics — Auto component rates under RoDTEP range from 0.5% to 2.5% depending on the specific HS code. Brake pads and linings typically qualify at the higher end (2-2.5%), while castings and forgings receive 0.5-1.5%. File claims through ICEGATE; the RoDTEP scrips are transferable and can be sold on the DGFT portal if you do not need them for your own imports.
  • NATRIP (National Automotive Testing and R&D Infrastructure Project) — Government-funded testing infrastructure with centres in Pune, Manesar, Chennai, Indore, and Silchar. MSMEs can access world-class testing facilities at subsidised rates.
  • Export Credit Guarantee Corporation (ECGC) — Provides credit insurance against buyer default, essential for new export relationships. Premium rates for auto parts exports are typically 0.3-0.8% of the invoice value depending on the buyer country's risk rating.

Common Mistakes When Exporting Auto Parts

Failing PPAP first time. PPAP submission is your first impression with an OEM. A rejected PPAP delays production start by 3-6 months and damages your credibility. Invest in getting it right the first time — hire a quality engineer experienced in PPAP.

Not maintaining traceability. Every auto part must be traceable to the raw material batch, production shift, operator, and machine. In a recall scenario, you need to identify exactly which parts are affected. Lack of traceability = loss of OEM business.

Underestimating tooling costs. OEM orders typically require dedicated dies, moulds, and fixtures. Tooling costs can be $10,000-$500,000 depending on complexity. Clarify who pays for tooling (usually the OEM, but amortised across the order volume) before quoting.

Ignoring PPM (Parts Per Million) targets. OEMs target zero defects, measured in PPM. A typical expectation is <50 PPM for established suppliers. Shipping a batch with 500 PPM defects will trigger a quality alert, potential line shutdown charges, and possible delisting.

Not having a local presence. Major markets (USA, Germany) expect suppliers to have a local warehouse or representative for urgent deliveries and quality issues. Consider partnering with a local distributor or setting up a small warehouse.

Skipping IMDS (International Material Data System) submissions. All auto parts sold to European OEMs require material declarations via IMDS. This database tracks substances of concern in vehicles. Non-compliance with IMDS means your part cannot be approved for production. Register on the IMDS portal (mdsystem.com) and build material declarations early in the quoting phase.

Quoting without understanding total landed cost. Many Indian exporters lose orders because they quote FOB without considering the buyer's total landed cost — which includes freight, insurance, customs duty, warehousing, and local transport. Always calculate the buyer's landed cost and compare it to local alternatives. A 30% FOB cost advantage can shrink to 10% after logistics, making the deal unattractive.

Key Takeaways

  • India exported $6.65 billion in auto parts (HS 8708) in 2024-25
  • USA ($1.73B), Mexico ($465M), and Turkey ($438M) are the top three markets
  • IATF 16949 certification is the non-negotiable entry requirement
  • OEM business requires PPAP, full traceability, and JIT delivery capability
  • Aftermarket offers higher margins (25-40%) with lower compliance overhead
  • India's cost advantage is 30-40% over developed-country manufacturers
  • ACMA membership provides market access and buyer connections

Next Steps

  1. Identify your HS code with the HS Code Finder — auto parts span 15+ sub-headings under 8708
  2. Get IATF 16949 certified — this is the absolute prerequisite for OEM business
  3. Check tariff rates using the Duty Calculator — auto parts face 0-6% duty in most markets
  4. Join ACMA (Automotive Component Manufacturers Association) for industry connections
  5. Explore target markets with the Market Finder — identify which specific components are in demand
  6. Attend trade fairs — Automechanika (Frankfurt/Dubai), AAPEX (Las Vegas), Auto Expo Components (Delhi)
  7. Build PPAP capability — invest in CMM machines, material testing lab, and trained quality personnel

India's auto component industry is on track to become a $200 billion sector by 2030. With global automakers actively diversifying supply chains beyond China, Indian MSME manufacturers have a once-in-a-generation opportunity to become embedded in global automotive supply chains.

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